For more than 20 years, our wire saw has been inspiring our customers with its high quality and reliability. Thanks to its unique and patent-protected electric-pneumatic system, functionality and safety are significantly higher than for similar products, while the wear is reduced. Easy operation of the wire storage enables quick use and is therefore very efficient.

The rugged and high-torque wire saw machine offers the additional option of using the drive as a wall saw too. Benefit from our flexible, modular system.

EURODIMA wire saw in action – cutting a 110 tons heavy power generator

/ Wire saw system solution with EURODIMA servo system
/ Modular servo drive system, can be used for wire and wall saw
/ Lightweight and compact control unit
/ 2-speed gearbox for different wire saw applications
/ Rugged and high-torque drive
/ Flexible and user-friendly system solution
/ Quickly disassembled for easy transport
/ No extension over the entire machine length, even if the wire storage is full
/ Pulling side of the machine: lower swivel pulley

/ SPECIFICATIONS
Cutting speed2-32 m/s
Compressed air1-8 bar
Dimensions1,875 x 620 x 820 mm
Weight without motor208 kg
Maximum wire storage12 + 4 meters

EURODIMA wire saw with WS20 power unit

EURODIMA wire saw with WM50 power unit

Wire saw components in detail

Eurodima Seilsaegekomponenten-im-Detail-1

Transport wheel

/ Tool-free removal of the transport wheels

Crane hook

/ For easy transport in higher storeys

Eurodima Seilsaegekomponenten-im-Detail-3

Swivel pulley

/ Tool-free adjustment of the swivel pulley by hand possible

Drive unit

/ Servo motor at the 2-speed gearbox

Eurodima Seilsaegekomponenten-im-Detail-5

Transport handles

/ Foldaway transport handles for easy transport on the construction site

End switch for wire storage

/ When the wire storage is full, the system is deactivated automatically (auto stop)

Eurodima Seilsaegekomponenten-im-Detail-7

Support lock

/ An easy support lock guarantees risk-free work and avoids slipping of the sawing unit

Roller guide wire storage

/ The rollers can be exchanged quickly and easily
/ Incl. protection bracket against wire loss

Functionality of the start-up aid

/ Tension the wire pneumatically
/ Position stop approx. 2–3 mm in front of the guide carriage and fasten with the hand lever
/ Release wire (control lever on centre position) guide carriage should touch the stop
/ Start the wire saw and tension the wire after 1–2 seconds with the pneumatic controller

Disassembly

/ Assembly and disassembly of the individual components possible in less than 10 minutes
/ Heaviest component approx. 70 kg

Pneumatic unit

Application benefits

/ Maintenance-free pneumatic cylinder
/ Optimised belt deflection system
/ No extension over the total dimensions of the machine
/ Low maintenance
/ Low wear due to constant pressure
/ Tool-free removal of the entire pneumatic unit possible in a few minutes

Control for the pneumatic unit

Part no. 6PA12

Transport trolley incl. compressor

/ Tool-free adjustable transport handles
/ Automatic switch-off when reaching the set pressure
/ With pressure gauge display
/ Motor protection switch
/ Can also be transported by crane
/ Large and rugged transport wheels
/ PowerCube/PowerUnit not included in the scope Compressor with vibration-reduced bearing

/ SPECIFICATIONS
Weight48 kg
Dimensions WxHxD49 x 51 x 110 cm
Compressor power1-8 bar

Modular drive system

/ PowerCube/PowerUnit can be used for wall and wire saw applications
/ Tool-free fastening for quick installation and removal

Control & drive unit

/ Compact unit on a transport carriage
/ Feed and wire velocities easily adjusted

Wire guiding device, 2 pulleys

Part no. 6WBZB02

/ The 2 pulley version benefits from a low weight and perfect wire guide
/ Very stable dowel base with level screws
/ Tool-free adjustment by hand possible
/ Bayonet connector for wire cooling and for reducing wear
/ Versatile application for the often complicated wire guide
/ Pulleys can be swivelled by 360°

Accessories • Spare parts

Swivel pulley, 2-pulleys, cpl.
Part no. 2S12-ZB02

Hollow axle protection (wood)
Part no. 2S12-07-160

Rotor (∅ 200 mm)
Part no. 2S12-07-049

Rotor, cpl. incl. axle, bearing, shaft sealing ring
Part no. 2S12-30

Wire guiding device, 3 pulleys

Part no. 6WBZB04

/ The patent-protected 3-pulley solution gives the wire guiding device a very stable and smooth wire guiding performance
/ Very stable dowel base with level screws
/ Tool-free adjustment by hand possible
/ Bayonet connector for wire cooling and for reducing wear
/ Versatile application for the often complicated wire guide
/ Pulleys can be swivelled by 360°
/ For an even smoother wire guidance
/ Centre pulley keeps the torsion of the wire

Accessories • Spare parts

Swivel pulley, 3-pulleys, cpl.
Part no. 2S12-ZB04

Hollow axle protection (wood)
Part no. 2S12-07-161

Rotor (∅ 200 mm)
Part no. 2S12-07-049

Rotor, cpl. incl. axle, bearing, shaft sealing ring
Part no. 2S12-30

Release roller

Part no. 6WBZB03

/ Ø 200 mm roller
/ Manageable cutting edge reduction
/ Release during operation possible (with pin retention)

/ SPECIFICATIONS
Dimensions25 x 25 x 35 cm
Weight6.0 kg
Ausklinkrolle-2
Ausklinkrolle-3

Wire Connector – Quick connector

Part no. 6BWC9

/ Tool-free opening and closing of the wire connector
/ Can be rotated freely in all directions, full gimbal
/ Compact design over 45 mm, 3-fold bearing
/ No running direction
/ Tensile force up to 400 kg, wear-free
/ Diameter 9 mm
/ Saving a lot of time for many small cuts, entirely without wire length loss
/ Connect with clamping jaws 8 mm

Remove residues from the substrate wire

Make sure that the position of the clamping jaws is correct (see red arrows in the image)

Connect with clamping jaws 8 mm

Remove the burr

Accessories • Spare parts

Battery-powered 11 t hydraulic crimping tool
Part no. 6DSZQZ03AKKU

Wire crimp 8 mm
Part no. 6DSZQV01

Battery-powered 11 t hydraulic crimping tool

Part no. 6DSZQZ03AKKU

Battery-powered hydraulic crimping tool for connecting the diamond saw wire with our patent- protected wire quick connector or wire crimp.

/ Low-effort crimping due to battery
/ 11 t pressing force
/ Pressing procedure stops automatically when the is reached – jaws can be separated easily with one thumb only!
/ Emergency release button to release the clamping jaws before the maximum pressing force is reached
/ Quick exchange of the pressing jaws with quick release fastener
/ 1 lithium-ion battery, 18 V
/ Battery capacity: 2 operating hours
/ Loading duration (90%): approx. 40 minutes
/ Convenient stable plastic box included in the scope of delivery
/ One-hand operation
/ Modular battery system for other devices, e.g. drill hammer, impact screwdriver, etc.
/ Clamping jaws 7 mm for wire crimp 8 mm
/ Clamping jaws 8 mm for wire connector

/ SCOPE OF DELIVERY
1 x crimping tool, 1 x 18 V lithium-ion battery, charger (also for vehicle connection, 1 x clamping jaw 7 mm, 1 x clamping jaw 8 mm, operating instructions

/ SPECIFICATIONS
Dimensions, without jaws336 x 143 x 76 mm
Total weight2,5 kg (battery weight approx. 400 g)
Pressing force max.11 t
Accessories • Spare parts

Wire Connector
Part no. 6BWC9

Wire crimp 8 mm
Part no. 6DSZQV01

Clamping jaws 7 mm
Part no. 6DSZQZ03ZB01

Clamping jaws 8 mm
Part no. 6DSZQZ03ZB02

Charger
Part no. 6DSZQZ03ZB03

Battery
Part no. 6DSZQZ03ZB04

Plunge wire saw device

Part no. 6WBZB05

/ Required drill diameter: 160–165 mm
/ Active tooling length: 1.2 m
/ Special lengths on request
/ Note: For plunge sawing, this article is required twice
/ Intermediate pipe available in every desired length on request

Configuration

Single configuration

/ approx. 1.5 bar, the exact pressure setting depends on the applicable conditions when cutting

Double configuration

/ approx. 3.0 bar, the exact pressure setting depends on the applicable conditions when cutting

Three-fold configuration

/ approx. 4.5 bar, the exact pressure setting depends on the applicable conditions when cutting

Four-fold configuration

/ approx. 6.0 bar, the exact pressure setting depends on the applicable conditions when cutting

Wire saw 6WB12 (without drive)

/ Rugged & compact design
/ Easy handling
/ Low maintenance

Part no.
6WB12BASIC

Control unit PowerCube

/ Air-cooled control box
/ Simple and user-friendly menu navigation with touch screen

Part no.
6SEPC20

Drive motor ServoEngine

/ Powerful 20 kW motor
/ High torque with low weight
/ Long life service interval after 250 operating hours

Part no.
6SE20

PowerGear 12

/ Two-stage wire saw drive
/ High torque, even for slow cutting speeds
/ First gear 1–16 m/s
/ Second gear 2–32 m/s

Part no.
6PG12

Motor cable ServoCable

/ Cable length 10 m
/ Very solid design
/ Weight only 7.8 kg
/ Incl. Strain relief & protection cap

Part no.
6SC20

Wire storage control cable

/ Auto stop for full wire storage
/ Cable length 10 m

Part no.
6SEZB03

Air hose kit

/ Hose length 10 m
/ 3 lines for pressure reservoir, pneumatic cylinder “front and back”

Part no.
6BAZB01

Transport trolley incl. compressor

/ Control for the pneumatic unit
/ Compact unit on a transport carriage

Part no.
6PA12

Wire saw 6WB12 (without drive)

/ Rugged & compact design
/ Easy handling
/ Low maintenance

Part no.
6WB12BASIC

Control unit PowerUnit

/ Air-cooled control box
/ Simple and user-friendly menu navigation with touch screen

Part no.
6WS20PU

Drive motor

/ 20 kW servo motor
/ Power transmission from the motor with a dampened claw coupling – wear-free
/ Tool-free motor interlock with hand lever
/ Automatic cooling water drain
/ Long life service interval after 250 operating hours

Part no.
6WS20PM

PowerGear

/ For a high start-up torque
/ Tool-free motor interlock

Part no.
6WS20PG

Control unit PowerUnit

/ Air-cooled control box
/ Simple and user-friendly menu navigation with touch screen

Part no.
6WS20PU

Wire storage cable control

/ Auto stop for full wire storage
/ Cable length 10 m

Part no.
6SEZB03

Air hose kit

/ Hose length 10 m
/ 3 lines for pressure reservoir, pneumatic cylinder “front and back”

Part no.
6BAZB01

Transport trolley incl. compressor

/ Control for the pneumatic unit
/ Compact unit on a transport carriage

Part no.
6PA12

Wire guiding device, 2 pulleys

/ Low weight and perfect wire guide
/ Pulleys can be swivelled by 360°, tool-free adjustment
/ With efficient water supply

Part no.
6WBZB02

Wire guiding device, 3 pulleys

/ For an even smoother wire guidance
/ The centre pulley keeps the torsion of the wire even better
/ With efficient water supply

Part no.
6WBZB04

Release roller

/ For cutting edges reduction
/ Release during operation possible

Part no.
6WBZB03

Jumper plug PowerCube or PowerUnit

/ For overriding the end stop for full wire storage

Part no.
6SEZB02-01

Water lance

/ With bayonet connector
/ For water supply in deep cuts

Part no.
6SV70ZB13

Water wedge

/ With bayonet connector
/ For easy water supply

Part no.
6WBZB10

Plunge wire saw device

/ 1 plunge roller with holder
/ 1 swivel pulley with holder
/ 1 plunge pipe fixation
/ 1 intermediate pipe, 1.2 m
/ Stable device for plunge wire sawing
/ Intermediate pipe available in every desired length on request

Part no.
6WBZB05

Vertical pipe wire saw device

/ For cutting supports below the wire saw

Part no.
6WBZB06

Water distributor

/ 4-fold
/ With stop cock

Part no.
6SV70ZB14

Wire crimp

/ 8 mm
/ 9 mm with 22 mm female thread

Part no.
6SV70ZB14

Wire connector & battery-powered hydraulic crimping tool

/ Tool-free opening and closing
/ Compact design, 3-fold bearing, see page 160
/ Hydraulic crimping tool, suitable for quick and easy crimping, up to 11 t pressing force

Part no.
Wire Connector – 6BWC9
Hydraulic crimping tool – 6DSZQZ03AKKU

Rig-mounted wire saw

Part no. 1-WB-400

/ It is driven by powerful ServoPower components
/ For versatile sawing with 6 plus 2 m wire storage
/ Dual profiling of the drive pulley, no slipping during start-up
/ 10 components, can be disassembled in only 5 minutes, very time-saving handling due to minimum tooling time
/ Adjustable cutting speed of 2–30 m/s
/ Always the correct setting for the desired cutting result
/ Convenient spring tensioning system, wire protecting

/ SPECIFICATIONS
No. of components10
Heaviest individual component21.3 kg
Diamond wire storage6 + 2 m
Cutting speed2 - 30 m/s
Weightapprox. 100 kg
Dimensions WxHxD70 x 90 x 200 mm
Accessories • Spare parts

ServoEngine
Part no. 6SE20

PowerCube
Part no. 6SEPC20

ServoCable
Part no. 6SC20

Cable remote control
Part no. 6SEZB01

Feed cable
Part no. 1-HA-ZB10

Circular wire saw

Part no. 1-ZS350

/ It is driven by powerful ServoPower components
/ The easy option to make circular openings in ceilings and walls
/ The circular wire saw can be used optimally for wall thicknesses up to 800 mm
/ The use of existing drive versions keeps the capital expenditure low
/ Cutting speed continuously adjustable

Description of the process
/ Drill out the centre with Ø 125 mm core drill
/ Produce hole for wire feed-through Ø 15 mm
/ Fasten circular wire saw optimally, install all other components and insert the saw wire
/ Start cutting (make sure to use sufficient water)
/ Secure the circle to be cut with wedges and support if required
/ Complete cut and uninstall system

/ SPECIFICATIONS
Cutting speed continuously adjustable1.8–32 m/s
Sawing diameter700 - 3500 mm
Maximum wall thickness800 mm
Weight110 kg
Drive pulleyDurchmesser 400 mm
Accessories • Spare parts

ServoEngine
Part no. 6SE20

PowerCube
Part no. 6SEPC20

ServoCable
Part no. 6SC20

Cable remote control
Part no. 6SEZB01

Feed cable
Part no. 1-HA-ZB10